Case
🧭

AI Navigator: Manufacturing Diagnostics

You can feel production is losing money. But where exactly is the bottleneck? A Lean consultant is expensive and not always needed. AI Navigator answers in minutes.

Situation

A production director sees: the plan is not being met, equipment is idle, people are unevenly loaded. Intuition suggests where the problem is, but there is no data for a confident decision.

Hiring a consultant is expensive and slow. Figuring it out yourself — no methodology. What is needed is a tool that gives a concrete answer, not generic advice.

What Was Done

AI Diagnostics Based on Lean + Theory of Constraints

📊
Flow Analysis: the system asks adaptive questions about the process and builds a value stream map.
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Lean + TOC: applies the Theory of Constraints methodology to find the main bottleneck.
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Optimisation Roadmap: delivers a prioritised plan — what to fix first for maximum impact.
🌐
Available online: runs in the browser with no installation — lean.paveln8n.cloud

Result

🎯
Bottleneck identified: not “we need to look into it” — a specific area with an explanation why.
📋
Ready action plan: no need to study the methodology yourself — the system already did that.
Fast: diagnostics takes 15–20 minutes, not a month of consulting.
💰
Affordable: Lean audit results without the Lean consultant price tag.
15 min
diagnostics
Lean+TOC
methodology
Roadmap
output
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